Monday, June 4, 2018

Ways Of Improving EDM Machining Output

By Stephanie Wright


If you are planning to increase productivity in any machine, it is good that you make significant improvements. Machines that are used to shape metals or for cutting when used for long, they might start slowing down which affects the production of the firm. If you do not take good care of the item, this will lead to poor performance and delays that might be costly. Below are the tips for improving EDM machining productivity.

Wire erosive devices are machines and just like any other machine, they need regular repairs and maintenance so that they can perform efficiently. Lack of maintenance leads to frequent breakdowns or low productions because of slow devices. To take care of such issues, there is need to keep a diary next to the machine will the durability of various parts stated so that after this period, the parts can be checked. That way, there will be increased production.

The consumables that you use on the device can cause harm or be helpful based on where you purchase them and the amount you pay for them. There is no issue with saving money when making purchases, but still, it is worth noting that most of the low-cost parts are aftermarkets and might be costly in the long run. The best way to sustain good accuracy and performance is checking with the experts or support services which parts are the best.

To improve productivity, get professionals like engineers to do the maintenance. Getting unqualified people to do the work is a huge risk. However, getting qualified professionals will keep the electronic discharging machine running smoothly which does not interfere with performance and operations. Improve reliability by hiring experts for repairs.

A problem most mold stores are facing is using untrained operators on the EDM. Most companies do not take staff for training but instead, they encourage on job training were new employees are shown the buttons to click. In case the machine has a minor problem, they will not notice, and it might hinder productivity. The best way to deal with the issue is taking employees for training lessons with the supplier so that they can learn how to use the machine.

Additionally, to compete in the global economy, your machine should be fitted with features that improve efficiency like the automatic wire threader, an automatic rethreading device to take care of wires that cut accidentally and a device to restart the power machine in case it shuts. Inquire with the seller about the programs that they can provide so that to upgrade the existing machine.

In these facilities, the reason there is a lot of time wastage is the use of manual intervention when it comes to switching wires. Automated dual wire systems are limited which leaves most facilities relying on the manual one which eliminates versatility. Therefore, try using the automated dual system to increase flexibility and to avoid losing precision. The operators become flexible because they have a choice on how to improve performance than with the manual system.

In conclusion, do not be left behind by your competitors. Start talking to your employees and other companies or suppliers to find out what can be done to enhance quality production and communication in your facility.




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